VT-47 CCL/Laminate VT-47 PP/Prepreg

UL Approval: E214381 Version: 20/08/2019 /97/98/99/101/126

Storage Condition & Shelf Life

Precautions In Handling

  • The prepreg exceeding shelf time should be retested.
  • Take care in handling thin core laminates as they are easily damaged.
  • If the prepreg is not consumed within 48hrs after opening the vacuum package, it is recommended that the bags be resealed.
  • Material is available in both long and short grain. The grain direction is indicated on the label with an arrow.

 

Designing And Inner Layer Process

  • Please be careful when single ply of 1080, 1086, 1078 or 106 prepreg is designed to the dielectric layer.
  • Dimension stability is the same as Standard FR4 material.
  • Please check with your oxide vendor to make sure that our material is suitable with your oxide process. We recommend to control the peel strength with brown oxide copper over 2 Lb/in.
  • For unclad or single sided laminates to be used in multilayer, please brush unclad sides before use.

 

Prepreg Availability

E-Glass styles: 7628, 1506, 1500, 2113, 2313, 3313, 2116, 1080, 1086, 1078, 106, 1067 etc.

Prepreg Availability

PP Type Resin Content Press Thickness (mil) DK DF Remark
@ 1GHz @ 2GHz @ 5GHz @ 10GHz @ 1GHz @ 2GHz @ 5GHz @ 10GHz
7628 48% 8.20 4.20 4.15 4.10 4.10 0.015 0.016 0.016 0.017 Standard
7628 45% 7.60 4.25 4.20 4.15 4.15 0.014 0.015 0.015 0.016 Standard
1506 52% 7.10 4.10 4.05 4.00 4.00 0.015 0.016 0.016 0.017 Standard
2116 58% 5.30 3.90 3.85 3.80 3.80 0.016 0.017 0.017 0.018 Standard
2116 56% 5.10 3.97 3.92 3.87 3.87 0.016 0.017 0.017 0.018 Standard
2116 54% 4.90 4.03 3.98 3.93 3.93 0.016 0.017 0.017 0.018 Standard
2113 57% 4.00 3.93 3.88 3.83 3.83 0.016 0.017 0.017 0.018 Standard
1080 69% 3.50 3.60 3.55 3.50 3.50 0.018 0.019 0.019 0.020 Standard
1080 66% 3.20 3.70 3.65 3.60 3.60 0.018 0.019 0.019 0.020 Standard
1080 64% 3.00 3.75 3.70 3.65 3.65 0.017 0.018 0.018 0.019 Standard
1080 62% 2.80 3.80 3.75 3.70 3.70 0.017 0.018 0.018 0.019 Srandard
106 76% 2.50 3.45 3.40 3.35 3.35 0.019 0.020 0.020 0.021 Standard
106 71% 1.90 3.55 3.50 3.45 3.45 0.018 0.019 0.019 0.020 Standard

① Press thickness test condition---Prepreg lamination size 18”*24”, Copper Foil---1oz/1oz, Flow---about 5%; ② Make laminated pre-preg to micro-section and measure the thickness with microscope; this thickness is used for resistance design calculation. ③ The thickness measured with micrometer is 0.2~0.4 mil larger than that measured with micro-section; and mainly used for total thickness design calculation.

Laminate Availablity

Thickness: 0.002” (0.05mm) to 0.200” (5mm), available in sheet or panel form Copper Foil: 1/4 to 12oz, HTE or RTF or DST DK values are for impedance design.

Laminate Availability

Core thk. (Inches) Stack-up Resin Content DK DF Remark
@ 1GHz @ 2GHz @ 5GHz @ 10GHz @ 1GHz @ 2GHz @ 5GHz @ 10GHz
0.002 1-1067 65% 3.75 3.70 3.65 3.65 0.017 0.018 0.018 0.019 Standard
0.003 1-2112 52% 4.10 4.05 4.00 4.00 0.015 0.016 0.016 0.017 Standard
0.004 1-2116 45% 4.20 4.20 4.15 4.15 0.014 0.015 0.015 0.016 Standard
0.004 2-1078 46% 4.25 4.20 4.15 4.15 0.014 0.015 0.015 0.016 2ply
0.005 1-2116 55% 4.00 3.95 3.90 3.90 0.016 0.017 0.017 0.018 Standard
0.006 1-1506 45% 4.25 4.20 4.15 4.15 0.014 0.015 0.015 0.016 Standard
0.006 2-2112 52% 4.10 4.05 4.00 4.00 0.015 0.016 0.016 0.017 2ply
0.007 1-7628 41% 4.30 4.30 4.25 4.25 0.014 0.015 0.015 0.016 Standard
0.008 1-7628 46% 4.22 4.17 4.13 4.13 0.014 0.015 0.015 0.016 Standard
0.008 2-2116 45% 4.25 4.20 4.15 4.15 0.014 0.015 0.015 0.016 2ply
0.010 2-2116 55% 4.00 3.95 3.90 3.90 0.016 0.017 0.017 0.018 Standard
0.012 2-1506 45% 4.25 4.20 4.15 4.15 0.014 0.015 0.015 0.016 Standard
0.014 2-7628 41% 4.35 4.30 4.25 4.25 0.014 0.015 0.015 0.016 Standard
0.016 2-7628 46% 4.22 4.19 4.13 4.13 0.014 0.015 0.015 0.016 Standard
0.016 2-7628+ 1-1080 42% 4.25 4.20 4.15 4.15 0.014 0.015 0.015 0.016 Standard
0.020 2-7628+ 1-2116 42% 4.33 4.28 4.23 4.23 0.014 0.015 0.015 0.016 Standard
0.028 4-7628 41% 4.35 4.30 4.25 4.25 0.014 0.015 0.015 0.016 Standard
0.036 5-7628 43% 4.30 4.25 4.20 4.20 0.014 0.015 0.015 0.016 Standard
0.045 6-7628 46% 4.22 4.18 4.13 4.13 0.014 0.015 0.015 0.016 Standard
0.049 7-7628 41% 4.35 4.30 4.25 4.25 0.014 0.015 0.015 0.016 Standard
0.059 8-7628 44% 4.28 4.23 4.18 4.18 0.014 0.015 0.015 0.016 Standard

Press Condition

1. Heating rate(Rise of Rate) of material [Material Temperature]
Programmable Press: 1.5-3.0℃/min (3~5℉/min).  Manual Press:3~6℃ /min (5~10℉/min)

2. Curing Temperature & Time: >60min at more than 185℃ (365℉)[Material Temperature]

3. Full Pressure : ≥250-300psi

4. Vacuuming should be continued until over 140℃ (284℉) [Material Temperature]  

5. Cold Press condition:  
Keep Plate @ Room Temperature by water, Pressure:100psi, Keep Time:60minutes

47 PC-1 - 副本.png 47 PC-2 - 副本.png 47 PC-3.png

Typical Drilling Parameters

Hole Size (mm) Spindle Speed (KRPM) Feed Rate (IPM) Retract Rate (IPM) Chip Load (Mil/Rev)
0.20~0.25 135 75 91 0.56
0.30~0.35 155 120 984 0.77
0.40~0.45 120 125 900 1.04
0.50~0.55 95 90 700 0.95
0.60~0.65 80 110 765 1.38
0.70~0.75 72 120 765 1.67
0.80~0.95 68 120 850 1.76
1.00~1.05 60 140 984 2.33
1.10~1.15 54 150 984 2.78
1.20~1.25 52 160 984 3.08
1.30~1.45 50 150 984 3.00
1.50~1.55 45 130 984 2.89
1.60~1.75 40 120 800 3.00
1.80~2.00 35 80 600 2.29
2.05~2.45 30 80 500 2.67
2.50~2.75 25 70 500 2.80
2.80~3.60 20 60 500 3.00
3.65~4.00 20 35 500 1.75
4.50~4.80 20 25 400 1.25
4.81~6.50 20 20 300 1.00

The use of undercut drill bits has yielded better quality on smaller holes. Check with you drill bit supplier for more information.

Desmearing Process

1. Desmear rate is less than that of the conventional FR4; 2. Adjustments to the desmear process are necessary for the lead-free materials; 3. Check with your chemical supplier for recommendations.

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